Tuesday, November 24, 2009

Vanquishing the Pit Monster.

The following picture shows the 4 pits on the top of the puck, there is also some evidence of cracking, although it is possible this happened after the pour. In any case these are what I am trying to get rid of.
I have delayed writing about modifying the adaptor to fit the X3 until I used it for a while.

Here is the front of the adaptor. I made no real changes from the original adaptor, but I did cut a small lip into the outside edge to seat the dispersion screen. You might notice the nick out of the rear edge. The problem was that it was very difficult to hold in the lathe to machine, and it popped out of the chuck, right at the end and put a few dents in the rim. I even made up an adaptor to fit the center hole, but the hole at 4.2mm was really too small to hold the adaptor accurately enough for machining.

Here you see the back of the adaptor. This is where most work was done. I did not touch the pod void as this proved to fit the FF! X3 perfectly. It is important that the lip at the top locates into the filter screen groove. Here was the major difference, as this was about 1.5mm from seating (measured with Plasticine). The adaptor has a groove for seating the o-ring, I machined flush, and then removed an additional 1mm or so. You can just see the color difference in the picture below, at the base of the curve - thats how much came off. You can also see the outside edge where I had to machine a step to clear the upstanding lip on the X3. You'll see it's in 3 steps, because the X3 lip has a small radius.

Here is the modified adaptor fitted in place in the X3, we lose about 2mm of head room in the filter basket. The screw is a standard stainless 25mm length M4. I decided to go for a slot head as it's easier to keep clean.

OK, now for some post modification puck forensics. As you can see the pits are no more - also no sign of cracks in the puck. There is an impression of the screw head, due to expansion when brewing - but there is clearance when the grounds are dry. Anyway I believe that is a much better looking puck. I understand the idea is a dry clearance the thickness of a small coin - which I have - with a 15g dose (see below).

My dosing is pretty standard, I grind into the portafilter, use the back edge of a butter knife to level it (no pressure, my cooking teacher when I was 12 would have smacked me on the knuckles for that) and then tamp. I had a couple of baskets of my grounds weighed after leveling and in both cases it was pretty much bang on 15g, so that is only a 1g updose.
Positive comments on the modification:
  1. It is now easier to clean, the pod void and o-ring were a pain.
  2. It has a better looking puck, no pits or cracks and it is dry.
  3. I only have to wait a couple of seconds - previously I might have had to wait 20 or more seconds to avoid the dreaded portafilter sneeze.
  4. While I have no confidence in MY ability to taste the difference, I think it does.
  5. There was no change to crema production.
  6. It limits you to a 15g dose - which is close to design intentions anyway. One point, the Gaggia screen I used is fairly curved. I think you could get a little more headroom using a flat screen or a convex tamper.
Negative comments on the modification:
  1. It is not bolt on as I had hoped.
  2. The machining was fiddly and difficult. Without free access to a lathe I doubt it would be economical to do this.
Overall Comment:

A fun way to spend a morning out in the garage in the pursuit of better coffee.

8 comments:

  1. Hi Kris, thanks for this blog! I have also FF! X3 and hate that dispersion screen :-(
    From beginning I was unable to perform extraction without channeling, after few seconds the puck was cracked. It was caused by too high pressure of steam going through those big holes. So I always released some steam and then mounted PF for extraction.
    Yesterday I used that plastic reduction (original part of FF! X3 which is to be used for tamping) and have to say, that the puck is flat and looks good. Also the taste IS different. So I agree with you regarding the taste. I like is much more now. Unfortunately I have no machine available to cut reduction from brass and mount it. I'm thinking of to mount that plastic one to grouphead by longer screw. It won't be perfect, but it seems to be best way at the moment.

    What about the dispersion screen from gaggia? Do you think I should look for it if I have the original plastic reduction?

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  2. Hey enakki, I just mounted the screen from the FF tamper with a longer M4 screw from the hardware store and it works great. No need for pesky brass disk thingy.

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  3. hi Z, exactly same, as I did. but I have a problem with single basket, when filled by grounds prior to leveling, up to the edge of PF basked. After tamping, the level of ground is still pretty high. Then it is hard to tight portafilter and avoid the touch the groungs and screen shower :-(
    I feel that there is contact of ground coffee with the shower and it is "tamped" much more by tight of portafilter. I don not have a kitchen scale to measure whether I'm using more than 7grams of coffee. Otherwise the proper leveling would be more tricky. Do you find the same experience?

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  4. Hi:
    Any chance you could put up some more info about how you had to machine that Ascaso brew head? I don't have the equipment, so will have to take it in to a shop.
    Thanks from Alaska:
    Leah

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  5. Yes the plastic thing would be fine. I didn't have one - hence the brass adaptor.

    Hi Leah, it was machined in the back of the edge to fit inside the FF base, and the front was also machined to rebate the screen, but that wasn't 100% needed. I can't give more details, as we just did it incrementally until it all fitted.

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  6. Automatic Voltage Regulator (AVR) and forms part of the excitation system for a brush-less generator. In addition to regulating the generator voltage, the AVR.

    Automated Feed Pump for Drains Lines

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  7. Hi, Thanks for sharing everything about X1. I got a X1 trio recently and I use e.s.e pods that result in watery coffee. Since I've decalcified several times, I guess it's the problem of water pressure. I wonder how can I make sure the pressure is right? Can I have this kind of thing on X1? http://www.baristaguildoftaiwan.org/index.php?topic=41.0 Because I wonder if it will explode if things go wrong... Thanks for your time.

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  8. I have an FF X5. opened the broiler for clean up.
    I have a problem with The 'sensor' panel capillary temperature gauge. the recessed into a well at the edge of the boiler - it was glued with a white substance / silicone like a white ciment but its messy when you touch it ! what is this substance called? I cleaned it with a towel now I want put it back and need to find that white glue ? email me to " ourida.ourida@yahoo.com
    thansk

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